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Meat Processing Smokehouse Guide: How They Work, What to Watch, and How to Choose One
What a Meat Processing Smokehouse Actually Does A meat processing smokehouse is a controlled-environment chamber designe...
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ribon188@vip.163.com
Zhejiang Ribon Intelligent Equipment Co., Ltd.
Vertical Airflow Smokehouse
●Function:
Drying, Cooking, Smoking, Reddening, Showering
Optional Cold smoking and baking
Product Details:
| ●Heating Resources: Steam, Electric, NG, LPG |
●Smoking Options Woodchip smoking or liquid smoking |
●Capacity: 1- 8 trolleys flexible design |
●Characteristics:
1. Modular Design: Easy Assembly & Container space saving
Modular chamber for easy assembly and container space saving
2. Heat Insulation & Sanitary Design: Energy-Saving & Hygienic
Chamber walls insulated with polyurethane foam (or rock wool) for heat isolation; small-angle solid trolley ramp ensures safety and minimizes product contamination.
3. High-Quality Components: Stable & Energy-Efficient Performance
World-famous electrical/pneumatic components ensure stability; special low-speed, high-pressure fan offers high efficiency, low energy consumption and low noise.
4. Smoking Control: Adjustable Smoke & Safe Operation
External wood chip smoke generator with adjustable smoke volume/density; fire alarm ensures safety, complying with food machinery standards. Optional liquid smoke atomizer, no emission and easy to maintenance.
5. Precision Temp & Humidity Control: Stable Process
Humidity control valve regulates humidity; Lind Weit drain valve collects condensate, improving steam utilization and temperature uniformity.
6. Modular CIP cleaning system allows free selection of cleaning positions for efficiency.
7. Core Technology: RUN-FLOW for Uniform Product Quality
Exclusive RUN-FLOW technology ensures uniform vertical airflow, stabilizing temperature and humidity during processing to guarantee consistent product color and flavor.
8. Intelligent Control: PLC Automatic Operation & Data Management
PLC automatic control allows touch-screen setting of parameters, recipes and programs, with real-time status display, adjustment and recording for efficient operation.
9. Fault & Power-off Protection: Convenient Maintenance & Continuous Operation
Intelligent fault diagnosis displays faults on the touch screen for easy maintenance; restarts with original data after power outage/fault to reduce production loss.
10. RIBON ranks No. 1 in Smokehouse production capacity and capability in Asia.
We not only produce, but FOCUS ON it.
Production capacity: 1000 units per year.
Take a look at our assembly workshop of smokehouse:
11. Strict Quality Control for Key Components
We implement strict quality control throughout the entire manufacturing process, placing particular emphasis on key components that directly affect product performance and reliability. For these critical parts, we have established comprehensive QC procedures covering incoming material inspection, in-process parameter monitoring, and dimensional accuracy verification. Each batch of key components is subject to stringent testing based on predefined specifications, and only components that meet all criteria are approved for assembly.
RYX Series
|
Trolley |
Capacity(kg) |
Power(kW) |
Electric heating Power(kW) |
Steam consumption(kg/h) |
|
1 |
250 |
6.1 |
30 |
40 |
|
2 |
500 |
10.1 |
60 |
80 |
|
3 |
750 |
14.1 |
90 |
120 |
|
4 |
1000 |
18.1 |
120 |
160 |
RYXN Series
|
Trolley |
Capacity(kg) |
Power(kW) |
Steam consumption(kg/h) |
|
2 |
500 |
9 |
80 |
|
4 |
1000 |
17 |
160 |
*The above technical data is for reference only; it may change according to different configurations.
Quality changes the world,
Innovation brings the future.
Zhejiang Ribon Intelligent Equipment Co., Ltd. was founded in 2003 by Mr. Shi Ming and we specialize in the R&D and manufacturing of meat processing machinery. Vertical Airflow Smokehouse Suppliers and Company in China.
As a professional enterprise of meat processing smokehouse, vacuum tumblers and cutting and deboning lines in China, we also exported these solutions to the world since the year of 2003.
The technology and solutions have always been optimized and now Ribon's solutions are widely in use across the whole world. And we will constantly develop our systems further, to bring you better technologies and service.
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Product Knowledge
How does the vertical airflow system work, and what are its advantages over other airflow designs?
The vertical airflow system in a Vertical Airflow Smokehouse works by circulating air from the bottom to the top of the chamber in a vertical direction. This airflow pattern is designed to ensure uniform distribution of heat and smoke throughout the chamber, resulting in consistent cooking or smoking of the products.
Air Circulation: The system typically utilizes fans located at the bottom of the chamber to draw air into the smokehouse. This air is then circulated upwards through the chamber, passing over the heating elements or smoke generators.
Heat Distribution: As the air rises, it absorbs heat from the heating elements or encounters smoke from the smoke generators. This heated or smoked air then disperses evenly throughout the chamber, ensuring that all products receive consistent heat and smoke exposure.
Even Cooking/Smoking: The vertical airflow pattern ensures that there are no hot or cold spots within the smokehouse. This results in even cooking or smoking of the products, regardless of their position within the chamber.
Advantages of the vertical airflow system over other airflow designs include:
Uniformity: The vertical airflow pattern ensures consistent distribution of heat and smoke throughout the chamber, leading to uniform cooking or smoking of products.
Efficiency: By circulating air vertically, the system maximizes the utilization of heat and smoke, minimizing energy consumption and reducing cooking/smoking times.
Space Optimization: Vertical airflow systems often have a compact design, allowing for efficient use of space within the smokehouse while still accommodating a significant volume of products.
Versatility: The uniform airflow pattern makes Vertical Airflow Smokehouses suitable for a wide range of products, including meats, fish, cheeses, and more.
Control: The vertical airflow system can be precisely controlled, allowing for accurate temperature and smoke level adjustments to meet specific cooking or smoking requirements.
How precise is the temperature control system, and what temperature range can the smokehouse achieve?
How precise is the temperature control system, and what temperature range can the smokehouse achieve?
Temperature control systems in Vertical Airflow Smokehouses often utilize PID (Proportional-Integral-Derivative) controllers, which are designed to maintain a set temperature by continuously adjusting heating elements or burner settings based on feedback from temperature sensors within the chamber.
Here are some typical features and capabilities of temperature control systems in smokehouses:
Precision: PID controllers can maintain temperatures within a very narrow range, often with accuracies of within a few degrees Fahrenheit or Celsius. This precision ensures consistent cooking or smoking results and helps avoid overcooking or undercooking of products.
Temperature Range: The temperature range that a smokehouse can achieve depends on its design and intended applications. However, many smokehouses can achieve temperatures ranging from as low as 50°F (10°C) for cold smoking applications to as high as 300°F (150°C) or more for hot smoking or cooking processes.
Adjustability: Temperature control systems typically allow users to set and adjust the desired cooking or smoking temperature according to the requirements of the specific recipe or product being processed.
Monitoring: Advanced Vertical Airflow Smokehouses often feature integrated temperature monitoring systems that display real-time temperature readings on digital control panels or touch screens. This allows operators to monitor the temperature inside the chamber and make adjustments as needed.
Safety Features: Temperature control systems may include safety features such as overheat protection mechanisms or alarms to alert operators in case of temperature fluctuations or malfunctions.
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